Course Title: Apply computer aided manufacturing (CAM) lathe programming

Part B: Course Detail

Teaching Period: Term1 2012

Course Code: MIET7313

Course Title: Apply computer aided manufacturing (CAM) lathe programming

School: 130T Vocational Engineering

Campus: City Campus

Program: C6069 - Advanced Diploma of Engineering Technology

Course Contact: Program Manager

Course Contact Phone: +61 3 9925 4468

Course Contact Email: engineering-tafe@rmit.edu.au


Name and Contact Details of All Other Relevant Staff

Teacher: Alan Wazir

Tel. No.; +61 3 9925 4153


Email: alan.wazir@rmit.edu.au

 

Nominal Hours: 40

Regardless of the mode of delivery, represent a guide to the relative teaching time and student effort required to successfully achieve a particular competency/module. This may include not only scheduled classes or workplace visits but also the amount of effort required to undertake, evaluate and complete all assessment requirements, including any non-classroom activities.

Pre-requisites and Co-requisites

None

Course Description

This unit of competency sets out the knowledge and skills required to produce CAM and NC programs for a given CNC lathe. The programs should incorporate the features of both the software package and CNC controller.


National Codes, Titles, Elements and Performance Criteria

National Element Code & Title:

VBP254 Apply computer aided manufacturing (CAM) lathe programming

Element:

Create and modify CAM program to [produce a 2 axes lathe program.

Performance Criteria:

3.1 OH&S requirements for carrying out the work are followed.
3.2 2D component geometry is created and/or modified using graphical drawing tools in CAM package.
3.3 2D lathe tool paths are created for a range of common operations for nominated lathe components.
3.4 Tool movements are graphically proved on computer and edited as necessary.
3.5 Lathe tool path programs are converted to a CNC program file using a post processor.
3.6 Set-up sheets/job plans are created as required according to enterprise procedures.

Element:

Identify task requirements.

Performance Criteria:

1.1 OH&S and environmental requirements for a given work area are obtained and understood.
1.2 Established OH&S requirements and risk control measures and procedures in preparation for the work area are followed.
1.3 Safety hazards, which have not previously been identified, are documented and risk control measures devised and implemented in consultation with appropriate personnel.
1.4 Task outcomes and task requirements are identified and clarified, if necessary, with appropriate personnel.
1.5 Relevant documentation to plan and carry out the task is interpreted.
1.6 Appropriate personnel are consulted to ensure the work is coordinated effectively with others involved at the work site.
1.7 Resources and equipment needed for the task are obtained in accordance with enterprise procedures and checked for correct operation and safety.

Element:

Navigate 2D CAM package.

Performance Criteria:

2.1 OH&S requirements for carrying out the work are followed.
2.2 Menus are accessed and customised to create/manipulate 2D geometric shapes.
2.3 System variables and software defaults are customised to suit required application.
2.4 CAM files are managed and stored in various formats.
2.5 Enterprise procedures are identified and followed where necessary.
2.6 Decisions for dealing with unexpected situations are made from discussions with appropriate personnel, and implementation of risk management and enterprise procedures.
2.7 Methods for dealing with unexpected situations are selected on the basis of safety and specified work outcomes.

Element:

Produce components.

Performance Criteria:

4.1 OH&S requirements for carry out and completing the work are followed.
4.2 Files are correctly transferred from computer to CNC machine.
4.3 Machine is set/adjusted to meet operational requirements and specifications.
4.4 CNC lathe is set/adjusted to produce first-off samples, observing all safety procedures.
4.5 First-off samples are checked for compliance with specifications.
4.6 Program editing to change speeds, feed and operational sequence requirements is undertaken as required to ensure job conforms to specification.
4.7 Work site is made safe in accordance with enterprise procedures.
4.8 Work completion is notified in accordance with enterprise procedures.

Learning Outcomes


Create and modify CAM program to [produce a 2 axes lathe program.

Identify task requirements.
Navigate 2D CAM package.

Produce components.


Details of Learning Activities

The learning activities in this class incorporate/comprise of:
Face to face classes where the student is required to take part in the class activities, discussions, tutorials, and lectures;
Homework using the supplied software;
Practical classes (Workshop practice);
Industrial visits;
Online research, and assignments.


Teaching Schedule

Please note: While your teacher will cover all the material in this schedule, the weekly teaching and assessment order is subject to change depending on class needs and availability of resources.

Teaching week 01: OH&S requirements around the NC lathes,risk control measures, hygiene around the machine, coolant maintenance, types of work produced on the 2 axis NC lathe, working with different materials, oils, etc., Interpret customer requirements for the job in hand from drawings, discussions with teacher (client), tour of workshop, different turning tool types and inserts, etc. Draw up a list of materials types and sizes, machines and tools to be used in making the part(s) using technical lists, charts, and catalogues. (Resources and equipment needed for the task.)

Teaching week 02: Interpreting customer requirements:Draw up a list of materials types and sizes, machines and tools to be used in making the part(s) using technical lists, charts, and catalogues. (Resources and equipment needed for the task.) Navigating the CAM package:Menus and system variables, set exercises to create personalised profiles.

Teaching week 03: Create 2D geometric shapes (Set exercises)

Teaching week 04: Create 2D geometric shapes (Set exercises)

Teaching week 05: Create 2D geometric shapes (Set exercises)

Teaching week 06: Create CAM toolpaths for Exercise 01, simulate, and edit as required.

Teaching week 07:Create CAM toolpaths for Exercise 02, simulate, and edit as required.

Teaching week 08: Create CAM toolpaths for Exercise 03, simulate, and edit as required.

Teaching week 09: Create CAM toolpaths for Exercise 04, simulate, and edit as required.

Teaching week 10: Turn Exercise 02, Edit and save changes on screen, and then back to computer.

Teaching week 11: Turn Exercise 03, Edit and save changes on screen, and then back to computer.

Teaching week 12: Turn Exercise 04, Edit and save changes on screen, and then back to computer.


Learning Resources

Prescribed Texts


References


Other Resources

Engineering tooling catalogues,
Machinery’s Handbook,
Fitting and Machining Handbook,
Engineer’s Black book,
Zeus pocket book.


Overview of Assessment

Various written assignments/tests and practical exercises/projects 100%


Assessment Tasks

This subject has ongoing assessments for the set work. The exercises and practical work will be marked weekly.

Various written assignments, tests, set class work & practical exercises - 100%


Assessment Matrix

Other Information

Study and learning Support:

Study and Learning Centre (SLC) provides free learning and academic development advice to all RMIT students.
Services offered by SLC to support numeracy and literacy skills of the students are:

assignment writing, thesis writing and study skills advice
maths and science developmental support and advice
English language development

Please Refer http://www.rmit.edu.au/studyandlearningcentre to find more information about Study and learning Support

Disability Liaison Unit:

Students with disability or long-term medical condition should contact Disability Liaison Unit to seek advice and support to complete their studies.

Please Refer http://www.rmit.edu.au/disability to find more information about services offered by Disability Liaison Unit

Late submission:

Students requiring extensions for 7 calendar days or less (from the original due date) must complete and lodge an Application for Extension of Submittable Work (7 Calendar Days or less) form and lodge it with the Senior Educator/ Program Manager. The application must be lodged no later than one working day before the official due date. The student will be notified within no more than 2 working days of the date of lodgement as to whether the extension has been granted.

Students seeking an extension of more than 7 calendar days (from the original due date) must lodge an Application for Special Consideration form under the provisions of the Special Consideration Policy, preferably prior to, but no later than 2 working days after the official due date.

Assignments submitted late without approval of an extension will not be accepted or marked.


Special consideration:

Please Refer http://www.rmit.edu.au/browse;ID=riderwtscifm (unresolved) to find more information about special consideration

Plagiarism:

Plagiarism is a form of cheating and it is very serious academic offence that may lead to expulsion from the University.

Please Refer to: www.rmit.edu.au/academicintegrity/ to find more information about plagiarism.

Other Information:

All email communications will be sent to your RMIT email address and you must regularly check your RMIT emails.

Course Overview: Access Course Overview